COMPOSER project

Carbon-fiber reinforced cOMPOsites for Sustainable circular Economy models based on Repair and Remanufacturing for Reuse

COMPOSER
in few words

The use of reinforced polymers has gained increasing significance in the past few decades in several important manufacturing sectors. In particular, carbon-fiber reinforced composites (CFRCs) have been successfully employed in different manufacturing areas that include transportation (automotive, aerospace), construction (building and infrastructures, wind turbines) and consumer/sporting goods, due to their lighter weight, excellent mechanical properties and intrinsically better chemical resistance with respect to metals. At present, CFRC waste management is typically based on landfill disposal or incineration, with high environmental impact and loss of residual value of products and materials. As a result, the development of more cost effective and sustainable strategies for CFRC waste management is nowadays of increasing importance.Based on this scenario and considering the high economic value of CFRCs, the development of appropriate CFRC de/remanufacturing approaches appears necessary to provide direct access to cheaper CFs for second-generation applications, thus enabling economically and environmentally profitable routes for the widespread diffusion of CFRC components on a global market scale. In this respect, the implementation of new approaches to incorporate intrinsic and predictive remanufacturing functionalities in CFRCs at the material design stage seems to override the development of optimal polymer-specific recycling technologies in order to ultimately enable a virtuous circular-economy approach in the CFRC field where successful recovery and reuse of both matrix material and CFs can be accomplished.

To face this challeges, COMPOSER focuses on the implementation of the Circular Economy principles of Reduce (use of virgin CFs), Repair and Reuse (CFRC parts), Refurbish and Recycle (matrix material and CFs), by demonstrating a systemic approach for CFRC EoL/waste valorization based on five actions:
  • Development of innovative thermally-responsive epoxy matrices amenable to repair, de/remanufacturing and reuse;
  • Optimization of efficient repair and de/remanufacturing protocols of CFRCs for part recovery and reuse;
  • Optimization of efficient de/remanufacturing protocols for the recovery and reuse of CFs and thermosetting matrix;
  • Implementation of suitable non-destructive analysis and inspection protocols of CFRCs;
  • Set-up of sustainable and economically viable business models based on the circular economy paradigm.

COMPOSER project targets CFRC de/remanufacturing as a whole by demonstrating a
systemic approach for the valorization of CFRC EoL and waste material.

Overview

COMPOSER project targets CFRC de/remanufacturing as a whole by demonstrating a systemic approach for CFRC EoL/waste recovery and valorization based on the implementation of a series of innovative actions at material, technology and business level.

Objectives

COMPOSER project aims to achieve four different project objectives grouped into four categories: materials development, repair and de/remanufacturing technologies, economic and environmental viability and assessment, dissemination & exploitation.

Structure

The workplan of the project is diveded into five workpackages dedicated to matrices development and characterization,  optimization of de/remanufacturing protocols, innovative circular business models, dissemination and project management.


COMPOSER in numbers

Duration of the project

The duration of COMPOSER project is 2 years, extended of 6 months due to COVID19 pandemic situation

Starting date

COMPOSER project started on May 2019 with a kick-off meeting involving all the participant partners.

Fundings

COMPOSER project received a funding of 297 150 € from Fondazione Cariplo.


Participants

 



This project has received funding from Fondazione Cariplo under the call of 2018 on "Circular Economy for a sustainable future" (for more click on the logo on the left).